ENGINEERING

Comprehensive support during all Project Engineering Phases: Basic, Front End and Detail Engineering.

PROCESS & PROCESS SAFETY ENGINEERING

  • Feasibility & Debottlenecking Studies
  • Flow Assurance Studies
  • Process Design Basis
  • Heat & Material Balances (H&MB)
  • Process Schemes (PFDs, UFDs, P&IDs)
  • Process Equipment Sizing
  • Hydraulic Circuit Design & Analysis
  • Equipment & Instrumentation Datasheets
  • Equipment & Line List
  • Process Simulation (both Steady and Dynamic) & Optimization
  • Utilities & Offsites (U&O) Design and Troubleshooting
  • Utilities Consumptions & Effluent Summary
  • Process Control Philosophy
  • Commissioning, Start-up, O&M Procedures, O&M Manuals
  • ESD, Pressure-Relieving and Depressuring Systems Design
  • Loss Prevention Engineering (Active & Passive Fire Protection Design)
  • Reliability Engineering (RAM Study, FMECA, FTA, Sensitivity Analysis)
  • Human Factor Engineering
  • Hazard and Environmental Identification (HAZID & ENVID) Studies
  • Hazard and Operability (HAZOP) Analyses
  • Safety Integrity Level (SIL) Assessment
  • Layer of Protection Analysis (LOPA)
  • Quantitative Risk Assessment (QRA)

CIVIL & STRUCTURAL ENGINEERING

  • Elaboration of Material Requisitions (MRs)
  • Development of Civil MTO (Material Take Off) and Verification
  • Input to Scope of Work and Basis of Design
  • Reinforced Civil Concrete Works Design
  • Steel Structures Design
  • Finite Element Method (FEM) Structural Analysis
  • Auxiliary Steel Structures and Structural Calculation
  • Quality and Project Schedule Control
  • Geological and Topographical Surveys
  • Purchase Technical Specification for Engineering Activities
  • Purchase Technical Specification for Civil Works Execution
  • Quality Assurance Plan (QAP) and Inspection Test plan (ITP)
  • Check, Review and Approval of Civil Docs (i.e., shop drawings, detailed Bill Of Quantities – BOQ, packing list, etc.)
  • Troubleshooting Design in accordance with Industry Codes and Standards
  • Preparation of Technical Evaluations and Clarifications of Received Bids
  • Coordination and Management of Customers Requests (Input/Output)
  • Follow-up of Orders
  • Project Management & Permitting

LAYOUT & PIPING ENGINEERING

  • Site Surveys
  • Laser Scanning, Existing Plants Recording
  • Layout Planning and 3D Modelling
  • Space Management, Clash Control
  • Piping Analysis, Calculations and Design
  • Piping Layout Optimization
  • Piping Class Specifications
  • Pipework Planning
  • Production of Isometrics (including Items Lists, Weld Seam Documentation, Batch Identification)
  • Line list, List of Tie-in Points
  • Lists for Piping, Fittings and Measuring Points
  • Material Entry (MTO: Material Take Off)
  • General Arrangement/Plot Plan Definition
  • Piping Stress Analysis and Supports Optimization
  • Complete Machinery Layout of Test Benches for Centrifugal Compressors, Turboexpanders and Gas Turbines for Power Generation
  • Calls for Tender for Assembly, Equipment, etc.

MECHANICAL ENGINEERING – STATIC EQUIPMENT

  • Datasheets Elaboration and Design Calculations of Static Equipment (i.e., Columns, Pressure Vessels, Heat Exchangers, Filters, Air Coolers)
  • Preparation of Material Requisition (MR)
  • Technical Bid Evaluation (TBE)
  • Review and Approval of Vendor Drawings and Documentations
  • Issue of Tender Documents
  • Resolution of Performance Problems’ Root Cause – RCA Process
  • Fitness For Service (FFS) Assessment
  • With Regards to Pressure Vessels & Heat Exchangers (PVHE), we offer:
    • Thermodynamic Design
    • Mechanical Design by Finite Element Analysis (FEA)
    • Mechanical Design in compliance with ASME Codes
    • Steel Structure Static & Dynamic Design
    • 3D Modelling
    • Construction Drawings Elaboration
  • With Regards to Air Coolers, we offer:
    • Thermodynamic, Mechanical and Structural Design
    • Design, Selection and Purchase Specification of Auxiliary Items (Fan, Motor)
    • Design of Electrical & Pneumatic System
    • General Arrangement Drawings (GADs)
    • Construction & Assembly Drawings
    • 3D Modeling

MECHANICAL ENGINEERING – ROTATING EQUIPMENT

  • Mechanical Systems, Bill of Materials (BOM), Technical Selection, Sizing and Equipment Evaluation
  • Issue of Technical Docs for Factory Acceptance Test (FAT)
  • Equipment Drawings, P&IDs, and General Arrangement Drawings
  • Equipment Work Packages (EWPs)
  • Equipment Datasheets and Lists
  • Rotordynamics Analysis (Torsional, Lateral and Vibration Analysis)
  • Design and Purchase Specifications for all types of Rotating Equipment: Pumps, Compressors, Blowers, Steam & Gas Turbines, Assembly Tools
  • Reverse Engineering
  • Skid & Package Engineering (Main Components Selection, General Arrangement Definition, 3D Modelling, Stress Analysis, Foundations Calculation, Detailed Drawings for Frames, Piping & Supports)
  • Elaboration/Check of Technical Docs for Rotating Equipment Requisition and Machinery & Packages Deliverables: Design Criteria, Technical Specifications, Mechanical Data Sheets, Inspection Data Sheets, Material Requisitions (MR) and Technical Bid Evaluations (TBE)
  • Review of Vendor Documentation and Interaction with Suppliers for the Technical Issues (Vendor Follow-up)

ELECTRICAL & INSTRUMENTATION ENGINEERING

  • Electrical & Instrumentation Design, Selection & Calibration
  • Elaboration and Analysis of P&IDs, I/O List, Instruments Data Sheets, Material List, Cable List
  • Cause & Effect (C&E) Charts
  • Wiring and Interconnecting Diagram, Functional Wiring Diagram, Single Line Diagram, Logic Diagram Development
  • Primary Electrical & Pneumatic Hook-Up Drawings
  • Planimetric Studies for the Positioning of Electro-instrumental Items and for Cable Routing
  • Calculations and Studies on the Electrical System (i.e., Selectivity, Short-Circuit Currents, Motor Starting)
  • Safety Integrity Level (SIL) Study, Design and Validation
  • Atmosfere Esplosive (ATEX) – Classification of Hazardous Areas (Zoning) and Equipment Selection
  • Design of MCC and DCP Panel
  • Panel, Control Room, Junction Box Layout Definition
  • Control System and Power Supply Schematic
  • Sizing, Selection and Routing of Low and Medium Voltage Cables
  • Analysis of Low and Medium Voltage Networks
  • Set-up of Electrical Protections
  • Production of specific MV/ LV Electric Motors and Technical alignment
  • Preparation of Purchase Requisitions and Offers Technical Evaluation
  • Production of Material Take-Off (MTO) and Technical Alignment